Showing posts with label Harpoon Missile. Show all posts
Showing posts with label Harpoon Missile. Show all posts

Thursday 15 October 2020

Victory-Class Missile Corvettes : Crooked Masts And Other Quirky Stuff ...




Missile Corvette P88 RSS Victory in its original configuration
Photo : Lurssen





The Victory-class missile corvette ( MCV ) of the Republic of Singapore Navy ( RSN ) might be small but do not let its size fool you. At 530 tonnes, these tiny multi-role platforms are not much bigger than the fast attack crafts favoured by many small navies of the world but they do pack a huge punch and could pose a serious threat to much larger opponents.

Based on the MGB 62 design by German shipbuilder Lurssen Werft, in its original configuration, its impressive list of capabilities included anti-surface warfare ( ASuW ), anti-submarine warfare ( ASW ), anti-air warfare ( AAW ) and electronic warfare ( EW ), encompassing the domains of  maritime surveillance / interdiction and confined / shallow waters operations.

First commissioned 30 years ago in 1990, the missile corvettes are fast approaching the end of their service life. The RSN plans to retire them by 2025 and replace them with a new class of warships known as multi-role combat vessels ( MRCV ). That timeline has since been revised and postponed for another 5 years to 2030.

We look at the history and evolution of the Victory-class missile corvette through some quirky facts that you may not have known.




Missile Corvette RSS Vengeance at Ex Kakadu 2008
Source : Royal Australian Navy


It All Started With The MGB



The RSN ordered its first generation missile equipped vessels, the Sea Wolf-class missile gunboat ( MGB ) in 1968 and had integrated and commissioned them between 1975 and 1976. They were armed with the Gabriel anti-ship missile ( AShM ) of Israeli origin. The Gabriel was the world's first operational sea-skimming AShM and had already proven its worth during the Yom Kippur War of 1973 in the Battle of Latakia. The use of semi-active radar homing meant that the MGB would have to track the target with its fire control radar and issue guidance command to the missile in flight. The Gabriel consequently has a maximum range of only 20km, limited by the radar horizon.

Operating these warships with then rather complex weapon systems allowed the RSN to acquire the technological expertise and nurture a core group of combat officers and technical personnel who were able to effectively operate and maintain sophisticated weapons system and platforms. The experience and knowledge gained from the MGB acquisition and integration also gave the RSN confidence to define and design its next generation surface combatant, the missile corvette, based on its unique littoral operational requirements.



Maintaining The Technological Edge



Although the RSN was the first among the South East Asian navies to operate missile boats and the first to have successfully test fired an AShM in 1974, it quickly found itself operationally disadvantaged barely a few years later when a regional near-peer entity acquired a longer range AShM with active radar homing and advanced fire control radar. It was felt that the shorter range of the Gabriel represented a significant handicap and the RSN conducted a study in 1979 to build three 57m boats armed with longer range active radar homing missiles. Another option was to upgrade the existing MGB by removing two to three of the Gabriel missiles and replacing them with more advanced active homing missiles.

The decision to upgrade the MGB came in early 1983, but the RSN ditched the proposed 57m craft and instead decided in December 1983 on acquiring six larger 62m missile corvettes. The anti-ship missile system selected for both the MGB upgrade and the MCV was the McDonnell Douglas ( now Boeing ) RGM-84 Harpoon.


RSN's New Found Mission


Apart from being inadvertently caught up in a regional AShM arms race, justification for procuring the missile corvettes also came in the early eighties when the RSN, having lost its sense of purpose and direction after a long period of preoccupation with policing and patrolling the coastal waters of Singapore especially during the Vietnamese boat people refugee crisis, suddenly discovered it had a critical role to play in keeping Singapore's sea lines of communication ( SLOC ) open as the island nation's trade dependent economy, its energy needs and food imports were entirely reliant on the premise of free and open navigation on the high seas. This realization of the RSN's strategic role was accredited to Mr Peter Ho, then Head of Naval Plans Department, who examined Singapore's trade statistics and discovered the importance of the shipping lanes to the survival and security of Singapore.

In line with this new found vision and responsibility, the RSN could no longer remain a coastal navy contented with near shore operations. Bigger warships with better seakeeping characteristics would be required in order to operate effectively up to a thousand kilometers or more away from the home base. With a length of 45m and displacing just 270 tonnes the MGBs were really more suitable for littoral operations.

At the same time the threat that submarines posed to the trade routes became ever more real as regional navies modernize and either acquired, expanded or upgraded their submarine fleets. This meant that the corvettes would have to have anti-submarine capabilities as well, a first for the RSN.


The V-class MCV



The first corvette was built and launched in Germany in 1988 while the remaining five were constructed domestically by Singapore Shipbuilding and Engineering ( now known as Singapore Technology Marine ). The first three corvettes were commissioned in 1990 while the rest were commissioned a year later.

They all had names starting with the letter V - Victory, Valour, Vigilance, Valiant, Vigour and Vengeance. Apart from the first-in-class RSS Victory, the other 5 ships had their names chosen by the public through a name-the-ship competition in Jan 1988. The series of names that were pre-selected included RSS Vampire, RSS Vulcan and RSS Vendetta but the participants were free to submit other names as long as it began with the letter V. In those pre-internet days, the entry forms had to be distributed nationwide at major shopping malls, libraries and community centres. They also appeared in newspapers and even the Ministry of Defense's own publication the Pioneer magazine. By April, the RSN had received more than 24000 entries. The prizes were sponsored by the builder of the corvettes, SSE.

The six missile corvettes form the 188 Squadron / 8th Flotilla of the RSN based at Tuas Naval Base in the south-western part of Singapore. This year marks the 30th anniversary for the MCV as well as the 188th Squadron.



Name Our Ships competition entry slip circa 1988
Photo : RSN



The Tall Mast



During the age of sail, the mast was an essential part of the ship whose purpose was to carry the sail and by virtue of its height the best position to display navigation lights, signal flags and the best position to place lookouts and snipers. The biggest sailing vessels frequently have multiple masts and they are usually constructed of solid timber.

Modern vessels in contrast have masts not to carry sails but to house electronic equipment necessary for navigation and warfighting in the case of naval vessels. Height still matters as many of these devices operate by line of sight principles and the higher up you position them the greater their effectiveness or the better the range. Navigation radar, fire control radar, surface and air search radar, electro-optic sensors, communications antennae, electronic counter-measure and electronic support measure devices are among the myriad of equipment found on or within the hollow structure of the mast proper. Naval vessels have the tallest masts. If you spot a ship from afar and it has a tall mast, chances are it would be a man-of-war.

The most striking thing a person would notice when looking at the profile view or the silhouette of the Victory-class corvette is the disproportionately tall mast in relation to the length of the hull. While the MCV has a length of 62m, the combined height of the main mast and auxiliary mast could reach about 36m above the waterline. It never failed to remind me of the World War II Japanese battleships with their pagoda superstructures.

It was as if the marine architects had taken the blue prints of a 1200-tonne corvette, kept all the weapons and sensors as it were, left the mast intact but had shrunken the hull. So you end up with a warship that packed the firepower of a corvette but housed in the body of a gunboat. After all, the MCV was based on Lurssen Werft's MGB 62 design with the MGB presumably meaning missile gunboat and 62 indicating the length of the design in meters.

The mast of the Victory-class MCV is so tall and is crammed with so many electronic devices that it has a tendency to make the corvette seem top heavy and perhaps contribute to a higher tendency to roll in adverse weather conditions. Having said that, the MCV has been known to roll more than 40 degrees both ways during a tropical storm, causing pots and pans to tumble in the galley and lookouts on the bridge to have to grip the railings tight. Yet, miraculously the corvette would right itself after each swell to see another day. After all the MCV hull is constructed of light gauge steel built around a special longitudinal framing system for ruggedness and good sea keeping characteristics, with the superstructure being constructed using marine grade aluminium alloy. Accordingly, the MCV is able to withstand conditions up to sea state 5. Kudos to the naval architects who designed the ship.




.
RSS Valiant, KD Jebat and HMAS Ballarat at Ex Kakadu 2005.
 Note the VDS at the stern and the tall mast.
Photo : Royal Australian Navy


The Crooked Auxiliary Mast



In its original configuration before the Ship Life Extension Program ( SLEP ) upgrades, the MCV had a rather signature angled auxiliary mast which towered above the main mast. This slanting was necessary to minimize electromagnetic interference ( EMI ) among the various radars, ESM and ECM installations within or atop the main mast.

The MCV's mast can be broadly divided into two parts - the main mast and the auxiliary mast. The main mast is part of the ship structure and supports the heaviest electronic devices. Its top platform bears the rotating Ericsson Sea Giraffe 150HC air and surface search radar while the front and back facing tracking / fire-control radars are installed on lower pedestals in front of and behind the mast proper. To create even higher points for the placement of ESM and tactical communications intelligence ( TACOMINT ) antennae, the auxiliary mast is installed above the main mast from a position posterior to the search radar.    

In order to minimise EMI between the various installations, the electronic experts at DSO National Laboratories determined that there was a necessity for the ESM and TACOMINT antennae to be placed concentric with the search radar's centre of rotation. Hence the naval architects engineered a customised slanted auxiliary mast with carefully calculated lengths and slant angles to place the antennae directly above the rotating radar. The auxiliary mast was constructed using materials with the desirable mechanical strength, rigidity and fatigue lifespan to hold not only these antennae and their connecting cables but also the navigation radar.

With the SLEP, much of the original mast mounted equipment have been upgraded or replaced and the legacy EMI considerations no longer existed. The auxiliary mast was therefore straightened, leading to a more normal appearance. Thus looking at the numerous MCV photos, the alignment of the auxiliary mast gives immediate information whether it was a pre or post SLEP ship. 



Pre-SLEP RSS Vigour with slanted auxiliary mast



C Band Surveillance Radar



Larger warships such as destroyers and frigates tend to have their primary surveillance radars operating at the lower frequencies of S Band or L Band for superior detection range. However these lower frequency radars require large ( and therefore heavy ) antennae in order to achieve better angular resolution. As physical size and weight are major limiting factors for many naval applications on small vessels, the C Band surveillance radar system selected for the MCV is a calculated compromise between range and resolution within the loading constrains imposed on the main mast. 

The MCVs were originally equipped with the Ericsson ( now SAAB ) Sea Giraffe 150HC operating in C Band ( NATO G/H Band ) as their main air and surface search radar. It was a small, medium ranged 2D naval radar that is suitable for installation on small surface combatants. It is said to have a maximum instrumented detection range of 130km against fighter aircraft and 7km against very small, stealthy airborne targets.

With the SLEP, the corvettes had their radar system upgraded to the SAAB Sea Giraffe AMB ( Agile Multi-Beam ) which is an advanced 3D active phase array radar operating in the same G/H Band ( old IEEE nomenclature C Band ) between 5.4GHz to 5.9GHz. This multi-role, medium range surveillance radar has a high update rate and is optimised for detecting small air and surface targets, including sea-skimming missiles, in all kinds of environment including the littorals. The instrumented rage of the Sea Giraffe AMB is 180km. 


Post-SLEP RSS Valiant with Sea Giraffe AMB atop main mast.
Note straight auxiliary mast. Photo : Mindef


The Fish



Another unique feature of the Victory-class MCV was the presence of a white ovoid structure with fins at the stern. This was the Thomson Sintra TSM 2064 variable depth sonar ( VDS ) used to detect submarines a.k.a. the Fish. It can be deployed in either active or passive listening modes and was designed to be effective for shallow littoral waters. As the name implies, the VDS can be deployed at different depths beneath the ocean to penetrate different thermal and salinity layers, something which a hull-mounted sonar cannot do.

The naval architects had already done simulations and determined that hull-mounted sonars were not compatible with the hull form and operational profile of the MCV. Fortunately the TSM 2064 is small and light enough to be installed onboard small vessels like the MCV. The Victory-class corvettes are probably among the smallest ships equipped with VDS.

Together with its triple barrel torpedo launchers, the VDS was central to the anti-submarine capability of the MCV. 

Note that the Fish and the torpedo launchers were removed during the SLEP of the MCV between 2011 - 2013, taking away the ASW capabilities of the corvettes. Instead, the MCV gain a new capability in the form of the ScanEagle UAV.



RSS Vengeance with VDS at the stern during Ex Kakadu 2008.
Image : Royal Australian Navy


Unmanned Aerial Vehicles



It might surprise you but the naval architects had made design provisions for the MCV to operate unmanned rotary aircrafts. However, those provisions were not activated as the UAV technology was not mature enough then to produce viable candidates for deployment on a small naval platform like the MCV. One hurdle was the very low reliability of the unmanned rotary system, with very short mean time between failure. Another issue was the prohibitive cost involved in implementing a then immature technology. So it wasn't until early 2009 that ship-based trials with the ScanEagle UAV were successfully conducted on the flight decks of RSN's LST and frigate. Only upon completion of the MCV's life extension program between 2011 and 2013 did we see the addition of the UAV capability to the corvettes.

The ScanEagle is a small, long endurance, low altitude UAV derived from the SeaScan UAV originally used by commercial fishermen to track schools of tuna. It has a wing-span of 3.1m, a length of 1.6m and weighs about 20kg. Its cruising speed is around 55 knots. It has a maximum range of more than 100km and an endurance of about 20 hours. Its service ceiling is about 16000ft. The UAV requires no flight deck or runway and is instead launched by a catapult and recovered by a proprietary SkyHook retrieval system.




The ScanEagle on its launcher on the aft deck of the MCV
flanked on both sides by 8 cell Barak VLS. Photo : RSN
 




Initially a land-based commercial off-the-shelf UAV system, even when adapted for naval use, the ScanEagle is usually deployed on the wide flight deck of large vessels such as frigates and never on smaller vessels the size of the MCV. The MCV never had a flight deck to start off with and its confined aft deck area had to support different activities including missile firing, sea boat launch and recovery, and mooring operations. Installing the ScanEagle launcher in its original configuration would have taken up too much space and would have prevented the undertaking of other deck activities. Instead, the naval engineers of the DSO National Laboratories came up with the idea of a modified launcher mounted on a customized turntable. Controlled rotation of the launcher would create an optimized UAV launch envelop while stowing it when not in use would create the necessary clearances for the firing of the Barak missiles and other deck operations. UAV operations can be conducted even under high sea state conditions as the turntable launcher is always firmly secured to the ship deck even when rotating. This innovative launch system also reduces the launch preparation time by 90% and can be operated by just a single ship crew instead of the usual three man team.




ScanEagle recovery with the SkyHook onboard RSS Valour.
RSN Photo.




Similarly, the SkyHook arrestor system for the recovery of the UAV had also been specially modified for the MCV. It would normally occupy an area of 25m2 but was re-engineered to be extendable for recovery operations and retractable for stowage with a reduced footprint of just 10m2. Despite this, the lack of open space on the aft deck still required the modification of the ScanEagle's flight path to be at an angle to the ship during retrieval in order to minimise safety risks. The SkyHook is mounted on the starboard side of the corvette close to when the torpedo launchers once stood.

The significance of the ScanEagle UAV is that it gives the MCV a surveillance capability that is organic to the ship, thus drastically increasing the situation awareness level of the ship crew. Flying ahead of the ship, the UAV provides, among other things, live video feeds of its surroundings. The ship therefore no longer needs to solely rely on the maritime patrol aircraft or third party inputs for information on its immediate threat environment and target coordinates. The ScanEagle can instead be deployed as long as weather conditions permit. It will allow the MCV to maintain its over-the-horizon surveillance and targeting capabilities even when operating far away from its home base, out of range of any supporting MPA.


Maritime Patrol Aircraft



The Republic of Singapore Air Force acquired six Short SH-7 Skyvan in 1973 ( three 3M-400-15 and three 3M-400-16 variants ) and conducted the first airborne maritime surveillance operation in 1975. Although the Harpoon AShM of the MCV is said to give it a beyond the horizon strike capability, the shipboard radar does not have that over-the-horizon detection range. In order to fully harness the long range strike capability of the Harpoon, the MCV needs help from maritime patrol aircraft to provide it with target coordinates. The MCV is therefore designed to work with the RSAF's Skyvan MPA and later its replacement, the Fokker F-50 Enforcer MPA, by means of secure digital communication and data link. 



Short SH-7 Skyvan Maritime Patrol Aircaft.
Photo : RSAF


RSAF 121 Squadron Fokker F-50 Enforcer MPA
Photo : Jun You via Jetphoto




Airborne Early Warning Aircraft



The MCVs were also upgraded to link up with the now retired E-2C Hawkeye AEW. The APS-138 surveillance radar of the E-2C provides automatic detection and tracking of targets over water and over land up to 200 nautical miles ( 360km ) which is much further than the detection range of the mast-mounted Sea Giraffe 150HC or even the Sea Giraffe AMB air and surface search radar of the MCV. The E-2C has now been replaced by the Gulfstream G550 CAEW.   


Harpoon Missiles



The MCV's 2 deck-mounted MK-141 quad Harpoon canister launchers pack a total of 8 RGM-84 Harpoon anti-ship missiles which are capable of hitting ships beyond the horizon, up to 70 nautical miles away. The Harpoon AShM was selected for the RSN's MGB upgrade as well as the MCV project. They are probably the RGM-84D ( Block 1C ) version which was state-of-the-art during the late eighties. It uses inertial guidance mid-course and active radar homing for terminal guidance. A direct hit by a single missile could cripple a medium sized surface combatant such as a frigate and 2 or 3 hits would probably sink it. After three decades in service, the Harpoon launchers still adorns the decks of the MCV with no plans to replace them. 

MCV Harpoon missile firing. Photo : Mindef





Barak Missiles



The Barak missile of Israeli origin can be used against low flying aircraft and also as point defense against incoming missiles and projectiles. They are launched from 2 banks of 8-cell vertical launch unit located at the aft deck. The missile has a minimum effective range of 500m and maximum effective range of 10 - 12km. The Barak is a low cost, low maintenance air defense system and comes with its own set of fire control radar and optronic directors which can be seen mounted on the roof above the bridge of the MCV. It provides the ship with an automated, all-weather, 360 degree azimuth anti-missile capability.

The Barak system was still in development when the MCVs were commissioned in 1990 but provisions had been made by the naval architects for the installation of a hard-kill point defense system. Singapore was said to have actively participated in the joint development of the Barak system with IAI and Rafael. It was specially tailored for small ships and the RSN's unique operating environment. The Barak system was eventually acquired by the RSN in 1996 and retrofitted on all six corvettes. The first successful firing of the Barak missile by the RSN took place on 10th Sep 1997 in the South China Sea. Launched from RSS Valour, a Barak missile successfully intercepted an airborne target simulating a modern sea-skimming missile in both size and speed at a range of 6km.



Barak missile launch by RSS Vigour during Ex Simbex 2018
Photo : RSN




Oto Melara Main Gun



The Oto Melara Super Rapid 76mm 62 caliber naval gun is probably the biggest caliber a small ship can accommodate. It is compact enough not to require too much space below deck for installation. Not surprisingly, many navies have adopted the Oto Melara 76mm in its various forms on their small vessels. The Super Rapid has a firing rate of 120 rounds per minute and is effective against air and surface targets up to 16km away. Depending on the ammunition used, it may even be effective for short range point defense against missiles. Although it has a very high rate of fire, in practice the Super Rapid is frequently fired in short burst of three rounds. On the MCV the Oto Melara is mounted on the foredeck immediately in front of the bridge and any live firing is guaranteed to be a smoky and noisy affair.


Oto Melara 76mm Super Rapid on RSS Valour
Photo : Wikipedia


The muzzle cover of the 76mm Oto Melara Main Gun
Photo : Mindef


Rotating magazine of the Oto Melara 76mm seen below deck 
of a Formidable-class frigate. Photo : RSN



Torpedoes



Before the SLEP the corvettes had the Whitehead Alenia A244-S Mod 1 torpedo for use against submarines. These 324mm light weight torpedoes are stored and launched from two EuroTorp B515 triple tube launchers mounted on the deck of the MCV aft of the Harpoon missile canisters. They have a maximum range of 6000m and can reach a max depth of 600m, which is a lot deeper than the regional waters around Singapore. It has a maximum speed of 30 knots and has both active and passive acoustic homing capabilities. Their removal during the SLEP signaled the end of ASW operations for the MCV. This role was transferred to the Formidable-class stealth frigates, RSN next generation surface combatant.


Whitehead Alenia A244S torpedo.
Photo : Leonardo




Heavy Machine Guns



Four CIS 12.7mm ( 0.5inch ) heavy machine guns are mounted along the bridge wing to guard against small crafts, swimmers and anything that is close enough but not worth expanding a shell or missile on. 



CIS 12.7mm HMG on the bridge wing of RSS Valiant.
Photo : RSN


Complement



The MCV's complement of 46 includes 7 to 8 officers - commanding officer, executive officer, operations officer, navigation officer, communications officer, weapon electronics officer, marine engineer officer and occasionally an auxiliary officer. The medical officer is not part of the ship's peacetime complement. 

Since 2015 the RSN has began the deployment of reservist naval officers and ratings to fill every post on some of the MCVs. At least two teams had been created and both had achieved operational readiness status. They are held to the same high standards expected of their regular counterparts.



The bridge of RSS Valour during an encounter exercise with
 the Australian Navy, Ex Singaroo 2020. Photo : RSN



The multi-function ward room where visitors can be received
and officers can have their meals and discussions. Photo : RSN 



Longest Serving Ship Class In The RSN



Commissioned 30 years ago, the MCVs currently reign as the longest serving class of ships in the RSN. They are not the oldest vessels still in active service though. That honour probably goes to the Challenger-class submarines which were originally commissioned by the Swedish Navy in 1968 and 1969. 


The Fastest Ship In The RSN



Powered by 4 MTU 16V 538 TB93 Diesels the MCV has a top speed " in excess of 30 knots " in the usually vague and non-committal MINDEF speak. It currently holds the crown for the fastest class of ship within the RSN. Only the Sea Wolf-class missile gunboat was faster but they have all been decommissioned in 2008. 

When the corvette is at speed these German diesels produce a high pitch whine that is almost soothing to the ears, like a lullaby, so long as you are not in the engine room. The capability of performing high speed dashes is central to the " sprint and drift " tactic used in ASW operations but is probably most appreciated by all onboard during the return leg of an extended sea deployment. Frequently the MCV will be the first vessel type to reach home waters after the conclusion of a large scale naval exercise that involves multiple ship classes, like Exercise Starfish under the Five Power Defense Arrangement.


The cramped engine room with MTU diesels. Photo : Mindef


Best Ship Award


In the past 30 years since their commissioning, the MCVs clinched a total of 16 awards in the annual Singapore Armed Forces Best Unit Competition. RSS Vigour, the winner of this year's Best Fleet Unit Award, accounted for a quarter of these with a total of four awards so far.



RSS Vigour proudly wears the Battle Effectiveness big E logo.
Photo : Mindef



Ship Life Extension Program



The SLEP extends the operational lifespan of the corvettes and through the introduction of advanced surveillance, communications, as well as command and control systems, also allows them to be incorporated into the Integrated Knowledge-based Command and Control ( IKC2 ) capabilities of the third generation Singapore Armed Forces. First made public in 2009, the MCV SLEP was completed by September 2013 with RSS Valour being the final ship that was upgraded. 

Though the corvettes lost their anti-submarine role with the removal of the torpedo launchers and the variable depth sonar, they gained a new capability in the form of the ScanEagle UAV. The search radar was upgraded from the Sea Giraffe 150HC to the Sea Giraffe AMB. These changes enhanced the corvette's surveillance capabilities and allowed them to " see further ".

The combat management system ( CMS ) was also revamped with a customised solution that helps the Combat Information Centre ( CIC ) team to make faster and more effective decisions. Indigenously developed by the Defense Science Technology Agency ( DSTA ) and DSO National Laboratories, the CMS has a decision support engine for data fusion, identification and threat evaluation to allow the ship crew to quickly and accurately grasp the tactical situation around the corvette. The upgraded CMS utilizes ethernet LAN instead of serial links of the legacy CMS and this broader bandwidth allows it to handle significantly more tracks and transfer data at higher speeds. It enhances the depth and the timeliness of the information presented to the ship's command team. The capabilities of this enhanced MCV CMS is said to be on par with those installed on RSN's Formidable-class stealth frigates, not at all surprising since the CMS of both ship classes are designed by the same people!


RSS Vengeance high and dry at Changi Naval Base during IMDEX 2019. 
Seldom does one get to see the keel. Photo : MDC



RSS Vengeance, RSS Victory and the stern of RSS Stalwart
during IMDEX 2019. Photo : MDC


Changi Naval Base day before IMDEX 2019
The crooked ships and wharf are artifacts


An enlarged image of the above.






The Last Leg



If anything this article should have illustrated how much thought and detailed planning had gone into the missile corvette project from the initial conceptualization to acquisition, construction and henceforth just so that these tiny warships can achieve their greatest efficiency and always remain relevant to the Singapore Navy. 

However, after 30 years of service with the RSN, the MCVs are beginning to face obsolescence even with the SLEP. Parts and components become harder to procure as time progresses and the cost of maintenance increases exponentially as the ship ages. There is also only so much that a non-stealthy old hull can be upgraded given physical and electrical limitations. Originally planned to be phased out in 2025, the COVID-19 pandemic probably brought the MCVs some reprieve as their retirement has now been postponed to 2030. This new deadline will probably represent the final extension of service as the SLEP upgrades were projected to last for a maximum of 20 years, at most. The corvettes will eventually be replaced by the multi-role combat vessel ( MRCV ), a yet-to-be-revealed design featuring stealth technology and the capability to be a mothership of sorts to airborne, surface and sub-surface unmanned platforms. Until then, the MCVs will continue to protect the vital SLOC which connects Singapore to the rest of the globe. Bravo Zulu to all from the 188 Squadron, past and present, for a job well done!

 





 







Friday 12 September 2014

Japan's Soryu Class Submarine : Collins Replacement Prime Contender


The Collins Class Submarine

 
HMAS Sheean SSG-77 conducting air sea safety assessment with a Seahawk helicopter from HMAS Adelaide off Garden Island, Western Australia. RAN Photo.
 
The Royal Australian Navy (RAN) currently has a fleet of 6 Collins class diesel-electric hunter-killer submarines (SSK) in its arsenal. They were designed in collaboration with Kockums AB of Sweden and largely built in New South Wales, Australia, by the then newly formed Australian Submarine Corporation. They are essentially enlarged versions of the original ( non-AIP )Vastergotland class submarine which then served the Royal Swedish Navy. The RAN classifies them as " Guided Missile Submarine, Diesel-Electric " or SSGs, obviously referring to the Sub Harpoon missile launching capability. The are named after distinguished former members of the Australian Navy. They have pennant numbers from SSG-73 to SSG-78.

At 3100 tonnes surfaced and 3400 tonnes submerged, they were then the world's largest modern non-nuclear submarines. Among the first to be totally designed with computer-aided techniques, they were supposed to be highly automated, have long endurances, quiet, fast and pack a powerful punch. From the RAN webpage "Designed to be as quiet as advanced technology can achieve, Collins Class submarines have been developed from five generations of submarines designed and built by the Swedish Navy."

However, the reality was that the entire Collins project was fraught with problems and delays right from day one and even to this day. The Aussies made the fundamental mistake of taking a completely new submarine design and having it built domestically at a new boat yard with no prior history or experience of submarine construction.

First of class HMAS Collins was laid down in 1990 and commissioned in 1996 while the 6th boat HMAS Rankin was laid down in 1995 and commissioned in 2003. Shortly after that in 2005 the boats were to undergo extensive upgrades to the combat control system just to remain operational, although they also gained additional weapons capabilities like the Mk 48 ADCAP torpedoes.

With availability between 0 to 2 boats at any one time in the past few years, the RAN's submarine force only exist on paper. It is no wonder that the planning for the Collins replacement started as early as 2009, barely 6 years after the last boat HMAS Rankin was commissioned.


SSG-78 HMAS Rankin, the newest of the six Collins class SSK. Royal Australian Navy Photo.
 
 

 
 



 
Ship's Crest of all six Collins boats according to seniority from top to bottom. Source : RAN


Australia's SEA1000 Future Submarine Project



Boldly sailing into the sunset? HMAS Waller SSG-75 off the Fremantle coast in preparation for submarine escape and rescue exercise. RAN Photo
 
The SEA1000 Collins replacement project, otherwise known as the コリンズ級潜水艦更新計画 to the Japanese, aims to have the 6 troubled Collins Class conventionally powered submarines replaced by 10 to 12 boats by the year 2030 - 2040. It is expected to cost the Australian Government an estimated A$36 to A$44 billion. The four broad options they have would include :

- Buying military off the shelf designs. Though safest might not meet RAN requirements.
- Buying military off the shelf designs modified to Australian specifications and built in the country of origin. This mitigates some of the risks relating to both the design and the construction.
- Buying military off the shelf designs modified to Australian specifications and built in Australia. Deja vu.
- Commissioning a completely new design solely for the RAN built anywhere. Synonymous with kamikaze.

With the Collins fiasco still fresh in their minds, the Aussies naturally would want to focus on a proven design this time round. To have made the same mistake twice would be really moronic and unforgivable. So the most likely option to be selected would be the modified off the shelf design built elsewhere.

 Like I have mentioned in my previous article, there are not many options when shopping for a submarine as there are only a handful of exporters worldwide. In the past 20 years since the commissioning of HMAS Collins, the submarine's designer Kockums AB had become part of the German ship building conglomerate ThyssenKrupp Marine Systems (TKMS) through a series of mergers and acquisitions. The submarine's builder the Australian Submarine Corporation which initially started out as a joint venture between Kockums AB, the Australian Industry Development Corporation and 2 other private companies was also nationalised and is currently known as ASC Pte Ltd.

TKMS actually has a design that is supposedly catered for Australia's special needs in its subsidiary Howaldtswerke-Deutsche Werft's (HDW) Type 216 diesel-electric submarine. Although its design is somewhat based on the existing Type 212A used by the German and the Italian navies, the Type 216 is substantially bigger ( 4000 tonnes versus 1800 tonnes ) and has yet to be built. That alone would make it much lass palatable to the Aussies.


Artist's impression of the TKMS HDW Type 216 SSK Source : TKMS

To sum it up, Australia needs a conventional diesel-electric submarine (SSK) with almost the size of a nuclear powered submarine (SSN), this to enable it to have the range and endurance to patrol her vast coastline. Australia also needs it fast, like yesterday. Ok I exaggerate, by 2025 or thereabouts, when the first Collins boat are due to retire, not a lot of lead time by naval procurement timelines actually. Lastly Australia is looking for a proven design, and that sole candidate came from an until recently unexpected source - Japan with her Soryu class ocean going fleet submarine with air-independent propulsion (AIP), quiet, big, lethal, in operation since 2009.

As an added bonus to the Aussies, the Soryu class SSKs have onboard the Sterling AIP engine made by Kockums AB / TKMS so in that sense there would be some continuity with the Collins class should the Soryu be chosen. Japanese? Hey, these guys were building fleet carriers during our grandfather's time.

The History of Submarine Building In Japan

Japan has a long history in submarine construction which started as far back as 1904 when 5 Holland  Class submarines were bought from the United States of America. They were originally built at the Fore River Ship and Engine Company in Quincy, Massachusetts and shipped to Yokohama in knock-down kit form from Seattle. They were assembled at the Yokosuka Naval Arsenal (横須賀海軍工廠), then Japan's largest naval shipyard, with the assistance of an American naval architect Arthur Leopold Busch.


The first Japanese submarine of the Holland Class, aka Type 1 Submarine ( 第一型潜水艦 Daiichi Gata Sensuikan ). Photo : Wikipedia
 
That same year, the Kawasaki Dockyard Company or Kawasaki Zosensho (川崎造船所) as it is known in Japanese, purchased modified plans of the Holland Class submarine from the designer John Philip Holland directly and went on to build 2 boats with the help of 2 American engineers who had been Holland's assistants.

The following year, Japan bought 2 British C class submarines from the shipbuilder Vickers, Sons and Maxim and went on to assemble another 3 from kits at the Kure Naval Arsenal, Kure Kaigun Kosho (呉海軍工廠), as it is known in Japanese. By 1909, Japan had launched her first submarine tender ( support / supply ship ) and had built a sizeable fleet of ocean going submarines before World War I had ended.

As one of the Allied victor countries at the end of World War I, Japan not only took control of the numerous German territories in the Southern Pacific like the Caroline Islands ( modern day Micronesia and Palau ) as mandated by the League of Nations, she was also given several captured German submarines as the spoils of war. This greatly accelerated her submarine design and building efforts and by the outbreak of World War II, the Imperial Japanese Navy (IJN) would have the greatest variety of submarines available for all sorts of mission. From fleet submarines that could cross oceans to transport and supply submarines, mine laying submarines, even aircraft carrying monsters like the 6500 tonne I-400, midget submarines that are designed to infiltrate naval bases and harbours and eventually to suicide submarines like the Kaitens towards the end of the War.


Kaiten Type 1 human torpedo displayed at the Yasukuni War Memorial Museum in Tokyo. Kaiten (回天) literally means return to heaven but the name actually originated from an older man-of-war of the Edo era, a wooden steamer known as the Kaiten Maru (回天丸). Photo : Wikipedia 
  
The I-400 sea plane carrier submarine. Note the aft deck gun and the crane for lifting the Aichi M6A Seiran seaplane (see below). Photo : Wikipedia
  
The Aichi M6A1 Seiran (晴嵐) seaplane. The I-400 can carry 3 of these seaplanes internally. One of the M6A actually carried out a bombing raid on continental US, attempting to start a forest fire in Oregon by dropping incendiary bombs. Photo : Wikipedia
 
Following her defeat in World War II, the naval yards in Sasebo, Kure and Yokosuka were either converted to commercial entities or became facilities to support and maintain the ships of the US Navy and the newly formed Japan Maritime Self Defense Force (JMSDF), also known as the Kaijojieitai (海上自衛隊) in Japanese. There was a lapse of more than ten years where Japan did not build any submarines. That changed in 1957 when the first generation Oyashio (おやしお) class submarine was constructed by the Kawasaki Heavy Industries in Kobe based on the old IJN I-200 design and some US innovations.

 
SS-511 JDS Oyashio ( first generation ) : The first post war Japanese built submarine. Source : Wikipedia
 
Since then, there had been several successive generations of diesel-electric submarines constructed by Japan, including the Oshio class (1963), the Arashio class (1964), the Uzushio class (1968), the Yushio class (1976), the Harushio class (1987), the new generation Oyashio class (1994) and of course the latest Soryu class (2005) with air-independent propulsion.



The new generation Oyashio Class SSK currently in service with the JMSDF. Photo : JMSDF



The new generation Oyashio Class SSK performing the emergency main ballast blow maneuver. Photo : JMSDF 


The Soryu Class SSK

The Soryu class submarine is the latest generation of conventionally powered hunter killer submarine with air-independent propulsion built for the JMSDF. It has a displacement of 2900 tonnes surfaced and 4200 tonnes submerged, the largest displacement of any submarine used by post war Japan. Although all previous generations of JMSDF submarines have been named after ocean currents ( 潮 shio in Japanese means current ), the Soryu class breaks away from this half a century old tradition by being named after auspicious mythical creatures, some of which might include the dragon, the phoenix, the pheasant and the kirin. In this case, the entire class is named after dragons (竜 ryu).

SS-501 Soryu ( そうりゅう, in kanji 蒼竜 ) Blue Dragon
SS-502 Unryu ( うんりゅう, in kanji 雲竜 ) Cloud Dragon
SS-503 Hakuryu ( はくりゅう, in kanji 白竜) White Dragon
SS-504 Kenryu ( けんりゅう, in kanji 剣竜) Sword Dragon
SS-505 Zuiryu ( ずいりゅう, in kanji 瑞竜) Auspicious Dragon
SS-506 Kokuryu ( こくりゅう, in kanji 黒竜) Black Dragon
SS-507 Jinryu ( じんりゅう, in kanji 仁竜) Humane Dragon
SS-508 Sekiryu ( せきりゅう, in kanji 赤竜 ) Red Dragon  ( named on 2nd Nov 2015 )

SS-509 is under construction and yet to be named. SS-510 and SS-511 are planned. Now I am no naval historian or ship naming expert but if I were to hazard a guess, likely names for these future boats may include Shoryu (翔竜) Flying Dragon, same pronunciation but in different kanji character, Shoryu (祥竜) Blessed Dragon, Hiryu (飛竜) Soaring Dragon, Tenryu (天竜) Heavenly Dragon, Kairyu (海竜) Sea Dragon.

Update 7th Jan 2017 - SS-509 had been launched on 12th Oct 2016 and is named the Seiryu ( せいりゅう, in kanji 清瀧, after 清瀧権現 Seiryugongen, the guardian goddess of a Kyoto temple ). The character 清 means clear but could also mean pure. So Pure Dragon be it. Note that 竜 and 龍 both mean dragon and could be pronounced as ryu. With three additional dots used to denote something to do with water, 瀧 could mean water dragon but is much more commonly used in everyday life to mean a waterfall ( 瀧 or 滝 pronounced taki ). Confused? Nevermind, that's Japanese for you.

Update 8th Nov 2017 - SS-510 had been launched on 6th Nov at KHI's Kobe facilities. It was named Shoryu, blessed dragon. Shoryu is expected to enter service with the JMSDF in 2019.

Note that the name Soryu had previously been used on 2 predecessors, including the World War II Imperial Japanese Navy fleet carrier the IJN Soryu, which took part in the Pearl Harbour Raid in Dec 1941 and was sunk during the Battle of Midway in Jun 1942.


The Soryu Class SSK underway. It has a conning tower with a shape resembling that of the Virginia Class SSN, minus the hydroplanes. JMSDF Photo.


Third of class SS-503 JDS Hakuryu arriving at Joint Base Pearl Harbour - Hickam, Hawaii for RIMPAC exercises.
Photo : USN / Wikipedia
 
Soryu Class Characteristics

Length : 84m
Beam : 9.1m
Draught : 8.5m
Displacement : 2900 Tonnes Surfaced
                         4200 Tonnes Submerged
Propulsion : 2 x Kawasaki 12V 25/25 SB-type diesel engines
                    4 x Kawasaki Kockums V4-275R Stirling engines ( air-independent propulsion )
                    producing 3900hp surfaced and 8000hp submerged

Speed : 13 knots Surfaced
             20 knots Submerged

Range : Unpublished but estimated at 6100 nautical miles at 6.5knots with AIP

Operational Depth : Unpublished but estimated at 500m.

Complement : 65 ( 9 officers 56 enlisted )

Radar : ZPS-6F Navigation / Surface Search Radar

Sensors : Hughs/Oki ZQQ-7B Sonar Suite with
               1x Bow Array
               4x Low Frequency Flank Array       
               1x Towed Array

Countermeasures :

ZLR-3-6 electronic support measures (ESM) system
2x 3 inch Underwater Countermeasure Launcher Tubes for acoustic device countermeasures (ADCs).                      
Torpedo Countermeasure System (TCM) for SS-508 and later

Communications :

X-band High Speed Satellite Communications Device for SS-507 and later

Armament :

6 HU-606 21 inch ( 533mm ) torpedo tubes with 30 reloads for the following
     
Boeing UGM-84C Submarine Launched Harpoon SSM
Mitsubishi Heavy Industries Type-89 Heavy Weight Torpedo
Mines

Construction :

Kawasaki Ship Building Industries, Kobe (川崎造船 神戸工場)
Mitsubishi Heavy Industries, Kobe (三菱重工業 神戸造船所)


SS-502 JDS Unryu being launched. JMSDF Photo.
The Soryu Class SSK in ceremonial light-up. JMSDF Photo. 


Soryu Class : A Formidable Naval Deterrence

The Soryu Class submarine is the world's largest submarine equipped with air-independent propulsion, and it has been in serial production since 2005, in other words, a well proven design. This represents a tremendous leap in capability for the JMSDF as they never had such AIP capable boats before. Collaborating with Kockums AB to licence produce the Stirling AIP engine was a smart move that allowed immediate access to a relatively risk-free proven technology. Kockum's proprietary Stirling Engine is a silent and vibration-free external combustion engine that had already been installed on the Gotland Class SSK and was also later retrofitted on the older Swedish Navy Vastergotland Class and Singapore Navy Archer Class SSK. The air independent propulsion system drastically reduces the need for frequent battery charging with the air breathing diesel generator which requires the submarine to be either surfaced or in snorkeling mode. It effectively increases the submerged endurance of the submarine and makes its detection much more difficult.

Its large displacement translates to having an extremely long range of close to 11000km, exactly what the JMSDF needs to patrol the vast open ocean between the Ryukyu Island Chain ( Okinawa ) and mainland Japan. For littoral operations, like patrolling the shallow Seto Inland Sea, the Soryu is fitted with an X rudder to provide high manoeuvrability to the submarine when operating very close to the seabed. This X rudder configuration was initially developed by Kockums for the Swedish A-19 Gotland Class SSK.



The X Rudder of SS-505 JDS Zuiryu seen clearly in this JMSDF photo.


Close-up view of the X rudder. Photo : Wikipedia


The quietness of the air-independent propulsion and the advanced sonar suite would allow the Soryu to stalk Chinese ballistic missile boats and SSKs with relative ease.

They are armed with Japan's Type 89 torpedo which is wire-guided with both active and passive acoustic homing modes and has very similar characteristics as the USN's Mk 48 ADCAP ( Advanced Capability ) heavyweight torpedo. With a diameter of 533mm, a length of 6.25m and a weight of 1760kg, this torpedo has a 267Kg High Explosive warhead. The effective range is said to be 27 nautical miles (nm) at 40 knots (kts) or 21 nm at 55 kts. The maximum speed is in the range of 70 kts and the operational depth is up to 900m.

These very same torpedo tubes can also launch the Boeing UGM-84L Harpoon Block II all weather, over the horizon, submarine launched anti-ship missile which also has a land attack capability. So the Block II Harpoon is essentially a cruise missile in disguise. It has a range of 124km and will post a serious threat to any Chinese or North Korean surface ship or land installations. It is guided by a GPS/INS unit and also has active radar terminal homing. The Block IIs being available to the USN since 1998, I am assuming that Japan has already either bought the newer version or had already upgraded her Block I Harpoons to Block II standard by now. South Korean certainly had!

The only glaring deficiency of the Soryu Class is the lack of Tomahawk tactical cruise missile launching capability. This is most likely a self-imposed limitation as the Post War Constitution forbids Japan from arming herself with offensive weapons.


RGM-84 the surface launched version of the Harpoon anti-ship missile being fired from the decks of the USN Arleigh Burke Class destroyer USS John S.McCain ( DDG-56). USN Photo

The First Post War Major Weapon System Export?

The 1947 Japanese Constitution is most famous for its renunciation for the right to wage war contained in Article 9. Its recent reinterpretation by the Abe government also allowed an easing of the self imposed blanket ban for arms export which had been enforced since 1976. It made possible the July 2014 agreement between Japan and Australia to partner on marine hydrodynamics ahead of a replacement for the Collins-class boats which quickly morphed into what might become an outright buy of 10 to 12 submarines from Japan.  If this export deal is realized, it would the first and most significant post war foreign military sales by Japan and is said to be worth about 20 billion dollars, hard cash which Japan desperately needs for rebuilding after the Tohoku earthquake and reforming to cater to a rapidly ageing population. It would also be a devastating blow to the Australian ship building industry who in my opinion really deserves losing the deal.

Although the Abbott government had previously said that the Collins replacements would be domestically built, consistent poor performance by the state-owned ASC on not only the entire Collins project and its subsequent upgrade works but also on the current Hobart Class air warfare destroyer project which is suffering from delays and huge cost overruns ( A$600 million over budget and 3 years late ), makes it much easier for them to justify an outright purchase from Japan.

Also, to have the Soryu built in Australia would incur a much higher cost, with some estimates at AS80 billion, almost double the original estimate of A$36 to A$44 billion. As Prime Minister Tony Abbott puts it, "The most important thing is to get the best and most capable submarines at a reasonable price to the Australian taxpayer". It would be really tragic if all that money is paid and the RAN gets another 12 Collins II instead. With the quest for precision and quality being almost a national obsession, you can be assured that anything that is made in Japan is nothing short of perfection. The Soryu Class will be no different. The Japanese worker takes tremendous pride in his work. The Aussies shall not regret that decision should Tony Abbott make that announcement by year end.

But all is not lost for the ASC. With the projected savings from buying directly rather than building domestically, there may be plans to fast track the Australian ship building industry by getting ASC to build new "super" frigates using the hull design of the 6500 tonne Hobart Class destroyer. ASC will likely get service and maintenance contract for the upkeep of the new boats.

The extra money saved could also be used to fund further purchase of the F-35 joint strike fighter which the Australian government had already pledged to buy. Another likely development could be the creation of a new submarine base, possibly at HMAS Coonawara in Darwin, New Territories, though I really do not know how *. With 12 boats projected, the current submarine base at HMAS Stirling in Perth, Western Australia will be swarmed. Having a northern base in Darwin will greatly reduce the transit time to the area of operations in South East Asia and the Australian East Coast.


Aerial view of HMAS Coonawara. Darwin City's CBD can bee seen in the background 2km away. RAN Photo.
* HMAS Coonawara is currently a small naval base supporting 8 Armidale Class patrol boats, within walkable distance of Darwin's central business district and close to the famous Doctor's Gully fish feeding attraction. The seabed will have to be dredged, the Larrakeyah Barracks and the marina next door will possibly have to be relocated to make way for the submarine pens.

Possible Modifications of the Soryu for SEA 1000

The operating range of the Collins Class SSK is in the region of 11830 nm (21000km) at a speed of 10.5 kts while that of the Soryu Class is about 6100 nm at 6.5 kts. The Aussies will likely want a bigger boat with longer range. The magnitude of increase may well be determined by whether a new submarine base is going to be built in Darwin.

The Aussies will also want "inter-operability" with their greatest ally the US Navy. So sensors and weaponry will have to be as identical as possible. The Type 89 torpedoes may have to give way to Mk 48 ADCAPs which the Americans use and which the RAN already has a stockpile of.


A Mark 48 ADCAP heavyweight torpedo being offloaded from the Los Angeles Class nuclear attack submarine USS Oklahoma SSN-723. USN Photo.
 
The ability to fire torpedo tube launched (TTL) Tomahawk Block IV cruise missiles on the Collins replacement could also be a likely modification. Unlike the Los Angeles Class Flight II boats and the follow-on improved Los Angeles Class boats which all have a 12 tube vertical launch system (VLS) for launching Tomahawk cruise missiles, the Soryu Class lacks such a capability. It would be expensive to integrate a VLS into a mature design if not technically difficult. Fortunately the TTL version exist and is currently used on the Royal Navy's Astute Class SSN.


Model of the Tomahawk Block IV tactical cruise missile. USN Photo.



Vertical Launch System (VLS) in the fore section of the Los Angeles Class nuclear attack submarine USS Santa Fe (SSN-763) Photo : USN
 
 
Final Words

The Collins project and the resulting 6 boats are a blemish to the proud reputation of Australian Navy and a disgrace to the entire ship building industry of Australia. It is a sad chapter in the long and illustrious history of the RAN that is best forgotten. The Australians should learn from their numerous mistakes committed in the past 2 decades and simply move on to the next chapter without making the same mistakes again. 12 boats sound like a huge fleet but I assure you it is not. Australia is Big, and the surrounding seas even BIGGER.

To Tony, please buy from the Japs, because if anything were to go wrong this time, it will be their problem, not yours.

To Abe the travelling salesman, you have done the sales pitch, please deliver well when the first order arrives, hopefully by Christmas. And may there be many more new orders for you to fulfill in the future.